5 Axis CNC Tshuab Vs 3 Axis CNC Tshuab: Qhov txawv ntawm Precision Thiab Efficiency

Precision Difference #1: Tus naj npawb ntawm kev teeb tsa

Ib qho loj tshaj plaws contributors rau dimensional variation yog rov teeb. Xav txog ib qho txhuas aerospace bracket ntsuas 180 mm × 120 mm × 80 mm uas muaj cov hnab ntim sab saum toj, sab qhov, lub kaum sab xis mounting, thiab rear clearance slots. Ntawm lub tshuab 3 axis, cov neeg ua haujlwm tuaj yeem ua plaub qhov kev teeb tsa sib cais.

Lub workflow yuav tsum clamping lub sab saum toj lub ntsej muag, machining sab sauv nta, tig lub workpiece, re-clamping lub sab lub ntsej muag, re-tsim lub chaw ua hauj lwm tswj system, thiab machining sab qhov. Txhua qhov teeb tsa qhia txog kev sib txawv ntawm qhov sib txawv. Txawm hais tias fixture repeatability tseem nyob rau hauv ± 0.02 hli, cumulative yuam kev tuaj yeem nce thoob plaws ntau yam haujlwm.

Lub tshuab 5 axis tig lub workpiece txiav. Tus neeg teb xov tooj clamps cov khoom ib zaug thiab ua tiav tag nrho cov kev ua haujlwm machining nyob rau hauv tib lub koom haum. Lub tshuab khaws cia geometric kev sib raug zoo vim hais tias lub workpiece tseem ruaj.

Precision Difference #2: Tool Deflection

Cov cuab yeej deflection tshwm sim thaum txiav quab yuam khoov lub cuab yeej thaum tshem tawm cov khoom. Tus nqi ntawm deflection nce thaum lub cuab yeej overhang nce. Piv txwv li, ib kab noj hniav nrog qhov tob ntawm 120 hli yuav xav tau lub tshuab ntev kawg ntawm lub tshuab 3 axis. Cov cuab yeej ntev flex nyob rau hauv load, tsim kev co, thiab tsim cov phab ntsa tapered. Thaum machining stainless hlau 316 los yog Ti-6Al-4V titanium alloy, txiav quab yuam ua ntau dua li cov uas tau ntsib nrog txhuas.

Lub tshuab 5 axis tig lub workpiece los txhim kho cov cuab yeej siv. Es tsis txhob ncua lub cuab tam 120 hli mus rau hauv kab noj hniav, lub tshuab tilts lub workpiece thiab tso cai rau ib tug luv luv cutter mus txog rau tib yam feature. Cov cuab yeej luv luv tiv thaiv kev khoov thiab tuav qhov sib xws. Qhov zoo ntawm cov qauv no ua rau ntsuas kev txhim kho ntawm phab ntsa ncaj thiab contour raug.

Precision Difference #3: Nto Finish Consistency

Deg tiav nyob ntawm lub cuab yeej kev koom tes thiab txiav stability. Thaum machining nkhaus nto ntawm lub tshuab 3 axis, lub tshuab txiav tuaj yeem tiv tauj cov khoom ntawm kev hloov pauv tas li raws li lub vojvoog cuab yeej. Qhov no tuaj yeem tsim cov cim scallop tsis sib xws, nto waviness, thiab ntxiv polishing yuav tsum tau ua.

Lub tshuab 5 axis tsis tu ncua kho cov cuab yeej taw qhia kom tswj tau lub kaum sab xis tiv tauj thaum tshem cov khoom. Rau cov kab noj hniav pwm nrog lub ntsej muag dawb, 3 axis machining feem ntau yuav tsum tau pob qhov ntswg ua tiav nrog cov kauj ruam me me- dhau qhov tseem ceeb, whereas 5 axis machining tso cai rau lub cuab yeej qaij thiab tswj kev sib koom tes zoo. Qhov no txo ​​qhov irregularities ntawm qhov chaw thiab txo cov kev ua tiav tiav.

Precision Difference #4: Geometric Qhov tseeb ntawm cov yam ntxwv nyuaj

Ntau yam kev lag luam muaj cov yam ntxwv sib tshuam, xws li turbine blades, impellers, kho mob cog, thiab pwm inserts. Cov khoom no muaj ntau qhov chaw uas yuav tsum muaj kev sib raug zoo ntawm qhov chaw. Ntawm lub tshuab 3 axis, txhua qhov tshwj xeeb yuav xav tau kev teeb tsa sib cais, ua rau nws nyuaj rau tswj kev sib raug zoo geometric raws li kev teeb tsa suav nce.

Lub tshuab 5 axis tuav ib qho kev sib koom ua ke thoob plaws hauv kev ua haujlwm, tswj txhua qhov chaw nyob hauv ib qho kev sib koom ua ke. Qhov no txo ​​qis qhov chaw sib txawv ntawm qhov sib txawv. Rau cov khoom uas muaj cov ces kaum sib txuas thiab nkhaus geometry, kev txhim kho tuaj yeem yog qhov tseem ceeb.

Efficiency Difference #1: Teem sijhawm

Ntau lawm efficiency tsis yog txiav txim los ntawm spindle ceev; Lub sijhawm teeb tsa feem ntau siv ntau feem ntawm tag nrho cov sijhawm tsim khoom. Xav txog ib qho me me -batch ntau lawm khiav ntawm nees nkaum pwm inserts qhov twg txhua qhov ntxig yuav tsum muaj plaub qhov sib dhos, peb qhov sib dhos, thiab ntau qhov kev sojntsuam. Lub tshuab 3 axis tuaj yeem siv sijhawm ntau dua los npaj cov khoom ua haujlwm dua li txiav cov hlau tiag tiag. Lub tshuab 5 axis txo kev teeb tsa. Vim tias lub tshuab tig lub tshuab ua haujlwm tau zoo, cov neeg ua haujlwm siv sijhawm tsawg dua los txhim kho cov khoom sib dhos, ua kom cov khoom sib dhos, thiab tsim kom muaj kev sib koom tes. Qhov kev txo qis no dhau los ua qhov tseem ceeb ntxiv rau cov qauv tsim thiab qib siab - sib xyaw qis - ntim kev tsim khoom.

Efficiency Difference #2: Fixture Requirements

Fixtures ntxiv nqi thiab complexity. Lub tshuab 3 axis feem ntau yuav tsum tau kho cov kev cai xws li tombstone fixtures, lub kaum sab xis phaj, thiab kev cai clamping tshuab kom nthuav tawm cov khoom sib txawv. Txhua qhov khoom siv yuav tsum txhawb nqa lub workpiece, tiv thaiv kev txiav quab yuam, thiab tswj kev sib raug zoo. Lub tshuab 5 axis txo cov teeb meem nyuaj. Hauv ntau daim ntawv thov, ib qho kev sib koom ua ke txhawb nqa txhua txoj haujlwm machining. Qhov no txo ​​cov nqi tsim khoom, kev cia khoom, thiab kev saib xyuas haujlwm. Cov neeg tsim khoom yuav tsum xav txog kev nqis peev uas yog ib feem ntawm tag nrho cov tswv cuab ntawm lub tshuab.

Efficiency Difference #3: Lub Sij Hawm Lub Sij Hawm

Lub sijhawm voj voog muaj lub sijhawm teeb tsa, hloov cuab yeej, lub sijhawm txiav, thiab lub sijhawm tshuaj xyuas. Lub tshuab 3 axis tuaj yeem ua tiav cov khoom tshem tawm sai tab sis tseem xav tau kev ua haujlwm ntxiv. Piv txwv li, ib feem uas muaj rau lub kaum sab xis yuav xav tau kev hloov kho qhov sib txawv, kev hloov kho ntawm phau ntawv, thiab kev ua haujlwm drilling ntxiv. Lub tshuab 5 axis xyaum cov yam ntxwv no yam tsis cuam tshuam lub voj voog machining. Raws li ib feem complexity nce, lub voj voog lub sij hawm sib txawv yuav pom ntau dua, tshwj xeeb tshaj yog nyob rau hauv aerospace thiab kev kho mob cov khoom tsim.

Efficiency Difference #4: Kev siv cuab yeej

Kev siv cov cuab yeej cuam tshuam rau kev tsim khoom thiab cov nqi cuab yeej. Thaum ua cov kab noj hniav sib sib zog nqus ntawm lub tshuab 3 axis, cov cutters ntev feem ntau tsim nyog, yuav tsum tau txo cov nqi noj, txo qhov tob ntawm kev txiav, thiab kev ua tiav ntxiv. Lub tshuab 5 axis txhim kho cov cuab yeej siv. Cov cuab yeej luv luv tuaj yeem tshem tawm cov khoom hnyav dua, tswj kev txiav kom ruaj khov, thiab txo qis kev co. Lub tshuab siv lub zog spindle muaj txiaj ntsig zoo dua vim tias tsawg zog poob los ntawm cov cuab yeej flexing.

Aluminium Cheebtsam (6061, 7075)

Ob lub tshuab hom tuaj yeem ua tiav qhov kev pom zoo ntawm qhov ntev. Productivity sib txawv pom thaum machining ntau qhov chaw. Complex aerospace brackets feem ntau tau txais txiaj ntsig los ntawm 5 axis machining, thaum cov phaj yooj yim thiab cov vaj tsev feem ntau tseem pheej yig ntawm 3 axis khoom.

Stainless hlau Cheebtsam (304, 316)

Cov ntaub ntawv tsim kom muaj zog txiav ntau dua, ua cov cuab yeej deflection yog qhov tseem ceeb. Lub peev xwm ntawm 5 axis tshuab los txo cov cuab yeej overhang ua tau zoo txhim kho qhov ruaj khov.

Titanium Cheebtsam (Ti-6Al-4V)

Titanium alloys mloog zoo rau qhov kub ntawm qhov txiav, yog li qhov kev txiav ruaj khov yog qhov tseem ceeb. Cov cuab yeej luv luv tau qhib los ntawm 5 axis positioning pab tswj kev vibration thiab txiav load, txo cov cuab yeej hnav thiab txhim kho kev sib xws thaum lub sijhawm ua haujlwm ntev.

Xaiv 3 Axis Tshuab Thaum Cov Khoom Muaj:

• Cov chaw tiaj tus
• Cov phab ntsa ntsug
• Txheem qhov
• Limited sab machining

Piv txwv:Base phaj, mounting brackets, thiab standard vaj tse.

Xaiv lub tshuab 5 axis thaum cov khoom muaj:

• Cov kaum sab xis
• Freeform nto
• Cov kab noj hniav sib sib zog nqus
• Undercuts
• Ntau -lub ntsej muag machining yuav tsum

Piv txwv:Aerospace impellers, turbine hniav, kho mob implants, txhaj pwm cores, thiab robotic ob leeg cov khoom.